Product model：
Subclassification：Hose Reinforcement Wire
Number of visitors：1168
Release date：2021-07-05
Product introduction： Bead wire copper coating integrated production line is widely used in tire steel wire, hose steel wire, steel cord and other fields.
Learn moreEnergy saving 20%| Space saving 50%|maintenance saving 40%|Improve efficiency 20%
Product Introduction
Integrating pretreatment, wire drawing machine, induction tempering device, copper coating device and take-up. The design speed is 15 m/s, and the length of the whole line is 113 m. The wire drawing machine part still adopts servo direct drive type, motor direct drive capstan. Cancel the reducer, pulley, brake system, the equipment has the characteristics of energy saving, high efficiency and low maintenance. The symmetrical design of the fuselage, the integration of electronic control and equipment, is committed to the goal of saving 20% energy, occupying 50%, 40% of maintenance and improving efficiency by 20%. Bead wire copper coating integrated production line is widely used in tire steel wire, hose steel wire, steel cord and other fields.
Product Advantage
1．Innovated Bead Wire Drawing & Copper Coating Line
2．Highly efficient straight in electrical-chemical copper coating process
3．With rotating pressure die, suitable for highly speed drawing
4．Full automatic dosing system, reach concentration requested automatically
5．Fully automatic adding & discharge system, according to analysis
6．Integrated degrease device and highly pressure hot water washing device
7．Integrated pickling device and straight in electrical-chemical copper coating device
8．Full digit control power of pickling and coating accurately, copper layer more stable
9．Five high pressure and neutral water washing, unti-rust much better
10．Full digit control of straight in high frequency drying, protect the quality of copper layer
11．Lubricant by oil in polishing block, with heating and cooling system for lubricant oil
12. The wire tempering is completed by linear high-frequency induction heating, and equipped with chilled water system to ensure the cooling of induction tube
Product Parameter
| Specification(block diameter)/mm | 200 | 300 | 350 | 400 | 450 | 500 | 560 | 600 | 700 | 800 | 900 | 1200 |
| Inlet strength/MPa | ≤1350 | |||||||||||
| Numbers of block | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 |
| Maximum inlet diameter/mm | 2.2 | 2.8 | 3.5 | 4.2 | 5 | 5.5 | 6.5 | 8 | 10 | 12 | 14 | 16 |
| Minimum outlet diameter/mm | 0.25 | 0.5 | 0.6 | 0.75 | 1 | 1.2 | 1.4 | 1.6 | 2.2 | 2.5 | 3 | 4 |
| High drawing speed (m/s) | 20 | 20 | 20 | 25 | 30 | 30 | 20 | 16 | 12 | 12 | 10 | 10 |
| Motor power (kw) | 2.2~5.5 | 5.5~7.5 | 5.5~11 | 11~15 | 11~22 | 15~30 | 22~45 | 30~55 | 45~75 | 55~90 | 75~110 | 90~132 |
| Transmission system | Servo Motor Derict Dirve | |||||||||||
| Speed adjusting method | AC Servo Drives | |||||||||||
| Control method | Sharing DC Busbar Control System | |||||||||||
| Pay-off method | Spooler pay-off,High frame pay-off ,Horizontal pay-off,Duckbill pay-off,can pay-off without stop working | |||||||||||
| Take-up method | Spooler take-up,Coiler take-up,Inverted pay-off,can take-up without stop working | |||||||||||
| Main function |
Can realize automatic stoping when broken wire or messy wire,each unit is equipped with independent protective cover, monitoring process parameters and fault parameters |
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| Suitable drawing materials | Bead wire,hose wire,steel cord,etc. | |||||||||||
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